Product: Lime Production Plant
Capacity: 50 – 1200 TPD
FUEL: Coal Gas, Natural Gas, and Pulverized Coal
Application: Active Lime Production Line/ Quicklime Production Line/ Hydrated Lime Production Line
Main Equipment for Lime Production Line: Rotary Lime Kiln / Vertical Lime Kiln, Raymond Mill, Jaw Crusher, Bucket Elevator, Separator, Dust Collector, etc.
Lime Production Line and Lime Production Plant Difference
Lime production line refers to the whole process of making lime or active lime, which includes the equipment for different steps. It includes all stages from the preparation of raw materials to lime calcination, and then to the processing, storage, and packaging of the finished lime. A lime production line may include crushers, screening machines, conveying equipment, lime kilns, coolers, storage facilities, and packaging equipment. Generally speaking, the final product of the lime production line is quick lime. Quick Lime can be further hydrated to produce Hydrated Lime. To learn more about the hydrated lime plant.
A lime production plant specifically refers to a plant or facility dedicated to producing lime. Among lime production plants, lime calcination is one of the most important steps. Calcination of limestone, namely heating limestone to high temperatures to produce lime. It primarily includes the core equipment needed for calcination, such as lime kilns, combustion systems, and cooling systems. A lime calcination plant is part of a lime production line, but it focuses on the calcination process. On the contrary, a lime production plant contains not only one lime production line; sometimes there are two or more lime production lines in the lime production plant.
Agico Cement is a professional manufacturer of lime production lines. We provide all the equipment for lime production lines with capacities ranging from 50 to 1200 TPD. We offer services of custom design, quality control, low cost, strong manufacturing ability and so on. If you have any needs, please feel free to consult us！
Lime Production Line Process
Raw Material Preparation and Crushing & Screening
Generally Choose high-purity limestone, typically containing very few impurities. Break the limestone into suitable particle sizes for calcination and ensure uniform particle size through screening. During this step, the necessary equipment includes jaw crushers, which are used for the initial crushing of limestone, and impact crushers or cone crushers, which are used for further crushing of limestone. Vibrating screens, which are used for screening the crushed limestone to ensure uniform particle size, are also necessary.
Calcination
The crushed limestone is subjected to high-temperature calcination in a rotary kiln or vertical kiln. The calcination temperature usually ranges from 900°C to 1100°C, causing the limestone to decompose into calcium oxide (quicklime) and carbon dioxide. This is a crucial step in the lime production line. Typically, rotary lime kilns are suitable for large-scale continuous production and provide a uniform calcination environment. Vertical lime kilns are suitable for medium to small-scale production and offer higher thermal efficiency. Customers should choose the appropriate lime kiln according to your needs.
Cooling and Grinding
The calcined quicklime is rapidly cooled to prevent it from reacting with carbon dioxide in the air to form calcium carbonate. Typically, rotary coolers or vertical coolers are used to quickly cool the calcined quicklime. The grinding stage involves grinding the cooled quicklime into a fine powder to meet the requirements of specific applications. Equipment used includes ball mills or Raymond mills.
Screening and Classification
Screening and classifying the quicklime powder ensures product purity and uniform particle size distribution to meet market demands. Vibrating screens are used to screen the ground quicklime powder. Air classifiers are used for fine classification of quicklime powder, ensuring uniform particle size.
Storage and Packaging
Store the finished quicklime powder in sealed containers like storage silos or bins to prevent moisture absorption and recarbonation, and package and transport it as needed. An automatic packaging machine is used to package the quicklime powder. Common packaging forms include bagged and bulk packaging.
Equipment for the Lime Production Plant
Preheater for rotary lime kiln
Rotary lime kiln for lime production
Why Choose AGICO Cement as the Manufacturer of Lime Production Line?
AGICO Cement is a professional company that specializes in the design, manufacturing, and supply of equipment and complete solutions for active lime production lines. They provide a range of machinery for lime production plants, including crushers, ball mills, lime kilns, coolers, and other related equipment, which covers everything from raw material preparation to calcination, cooling, and packaging. It is known for its expertise in the cement and lime industry and aims to help clients achieve efficient and cost-effective lime production processes. Choosing AGICO Cement as the manufacturer of your lime production line ensures you receive a high-performance, efficient, and reliable system tailored to your specific needs. At the same time, you can enjoy professional support and advanced technology.
Expertise and Experience
AGICO Cement has years of experience and deep industry knowledge, making us experts in lime production. Our deep understanding of the production processes ensures high-quality and efficient solutions customized to meet specific client needs.
Comprehensive Solutions
We offer complete lime production lines, covering every stage from raw material preparation to calcination, cooling, grinding, screening, classification, storage, and packaging. This ensures seamless integration and optimal performance of the entire production line.
Advanced Technology
The company utilizes the latest technology and equipment in the lime production lines. This includes advanced kilns, crushers, coolers, and grinding mills that enhance efficiency, reduce energy consumption, and ensure high-quality output.
Customized Design
AGICO Cement provides customized design solutions based on the specific requirements of each client. We analyze the client’s needs and design a lime production line that maximizes productivity and cost-effectiveness.
Energy Efficiency
Our production lines are designed with energy efficiency in mind. We use advanced technologies that reduce energy consumption, helping you save on operational costs and make your lime production lines adhere the environmental standard.
High Quality Equipment
AGICO Cement manufactures and supplies high-quality equipment that is durable and reliable. Our machinery is built to last, ensuring reliable performance and minimal downtime. When you choose AGICO Cement, you’re investing in equipment that will serve you well for years to come.
Professional Support and Service
We offer comprehensive support and services, including installation, commissioning, training, and maintenance. Our professional team is available to assist clients at every stage, ensuring your lime production line operates smoothly and efficiently.
Competitive Pricing
We offer high-quality equipment and comprehensive solutions at competitive prices. Our goal is to provide you with better value, helping you achieve high-quality lime production line.
